The Orion Prime and Orion Core: Leading the Way in Made-to-Measure Louvre Systems

Description

When it comes to premium, made-to-measure louvre systems in New Zealand, the Orion Prime and Orion Core from Apollo NZ set the standard for performance, aesthetics, and smart design. These two distinct systems have been engineered to deliver world-class quality — each tailored for different project requirements, budgets, and environmental conditions.

Whether you're creating an outdoor living area at home or specifying a large commercial build, the Orion range gives you the flexibility, confidence, and durability you need — all backed by expert design, PS1 certification, and a lifetime manufacturing warranty.

Custom Made for Perfection

Unlike off-the-shelf kits, both the Orion Prime and Orion Core are fully made-to-measure, designed and fabricated to fit your exact space. From the dimensions to the finish, every detail is tailored to your architectural vision and lifestyle needs.

Orion Prime – Strength, Style, and Mechanical Excellence

The Orion Prime represents the pinnacle of louvre roof system design — ideal for high-end residential builds, large-span commercial installations, and exposed coastal environments.

• T6 Aluminium Frame and Louvres – Engineered for maximum strength and corrosion resistance.

• Post Sizes: 150x150x3.0mm, 155x155x6.4mm heavy-duty, or 200x100x3.0mm for wide spans.

• Beam Size: 200x68x2.3mm for premium structural integrity.

• Blade Size: 205mm double-skin airfoil blades with enhanced weather sealing.

• Integrated Drainage: Sleek internal guttering system hidden within posts.

• Operation: Motorised as standard, using IP67 waterproof motors and remote control.

• Component Quality: 316 marine-grade stainless steel hardware and Brass H59 internal mechanisms.

• Wind Rating: Up to 180km/h (closed).

• Warranty: Lifetime manufacturing warranty on structure, 5 years on motors.

🟡 Brass H59: The Golden Standard for Operational Efficiency

Behind every beautiful louvre roof system lies its mechanical core — the components that make it move smoothly, adjust precisely, and last reliably. At Apollo NZ, we don’t cut corners — we enhance performance with the best materials available.

The Orion Prime incorporates Brass H59 across all major internal drive components, including:

✔️ Drive sleeves
✔️ Pivot rings
✔️ Motor interface components

Why Brass H59?

🔩 Superior Hardness: Maintains mechanical integrity even under repeated use and high-load conditions
🛠 Self-Lubricating Properties: Reduces friction between moving parts for smoother operation
🧪 Excellent Corrosion Resistance: Performs exceptionally well in coastal or high-moisture environments
🔧 Long-Term Durability: Outperforms plastic alternatives, preventing cracking, wear, and material degradation over time

While more costly than traditional materials, Brass H59 ensures a premium, maintenance-free experience — making Orion Prime the ultimate choice for clients seeking long-term reliability and mechanical precision.

Orion Core – Smart Engineering with Value in Mind

The Orion Core delivers essential Orion performance in a cost-efficient package. Built with the same T6 aluminium frame and airfoil blades, the Core system is ideal for residential and small-scale commercial applications where budget and performance need to align.

• T6 Aluminium Frame and Louvres – Durable and lightweight with excellent weather resistance.

• Post Size: 150x150x3.0mm standard.

• Beam Size: 150x50x2.0mm.

• Blade Size: 200mm airfoil blades with water-shedding design.

• Component Quality: 304 stainless steel hardware and high-quality plastic internal mechanisms.

• Operation: Available in motorised or manual versions.

• Wind Rating: Up to 160km/h (closed), depending on layout.

• Warranty: Lifetime manufacturing warranty on structure, 5 years on motors.

What’s Different in the Orion Core System?

To make the Orion Core more accessible without compromising its core performance, several strategic design modifications have been made:

• Modified Louvre Blades: Still sized at 200mm and visually consistent with Prime, but refined with material efficiency to lower costs.

• Smaller Stainless Steel Axis: Provides smooth pivoting while reducing raw material usage.

• High-Quality Plastic Drive Components: Precision-moulded engineered plastics replace brass components. They maintain operational performance while keeping costs down — ideal for low to moderate-use environments.

• 304 Stainless Steel Fixings: Still strong and corrosion-resistant, though slightly less robust than 316-grade used in the Prime.

These optimisations make the Orion Core perfect for urban patios, deck covers, and cost-conscious new builds, where quality and functionality matter but extreme durability or industrial-grade components aren’t required.

PS1 Certification Already in Place

If your project is over 30m², council consent will likely require a PS1 (Producer Statement – Design) to meet NZ Building Code requirements. Orion Prime and Orion Core systems already have PS1 documentation available, streamlining the consent process and saving time for builders, designers, and homeowners alike.

Key Differences at a Glance

Why Choose the Orion Louvre System?

• ✅ Made-to-Measure for Your Project – 100% custom fabricated to size.

• 🌧️ Built for NZ Conditions – Handles high wind, UV, and coastal climates.

• 🏡 Architectural Style – Clean lines, hidden fixings, and internal drainage.

• 💡 Smart Add-ons – Compatible with blinds, lighting, heaters, and frameless glass.

• 🎨 Colour Options – Available in Dulux standard and custom powder coat finishes.

• 📃 PS1 Ready – Certified for consent in projects over 30m².

• 🛠️ Lifetime Warranty – Structural components in both systems come with a lifetime manufacturing warranty.

Ready to Build Smarter Outdoors?

Whether you choose the uncompromising performance of the Orion Prime or the smart value of the Orion Core, Apollo NZ has the louvre solution to match your project and your vision.